CASE STUDIES
Full Machine Solutions
Concept to commissioning, all under one roof.
01 / 03
Pack Forming Head v1 + v2
KELLER pack forming head replacement — v1 & v2.
- A huge upgrade in strength and rigidity, with a 12 mm-thick frame.
- 30 mm SHSLM linear bearings.
- Uses the original 80 mm hydraulic ram, but designed with space to accommodate a 200 mm air cylinder.
- Timing chains for perfect repeatability.
- V1 uses the original KELLER finger assembly; V2 uses a modern spring-steel gripper system.
- V1 uses floating tongues to create the lifting gap; V2 uses cross-slides for better repeatability and accuracy.
02 / 03
Plate Chain Clamps
KELLER plate chain clamps replacement.
- Heavy-gauge steel RHS.
- Accurate design — minimal movement and wear.
- Timing links for repeatable open/close cycles.
- New gripper-pad technology — replacement cycles extended from 2 days to 2 months.
- Both lines replaced within a 12-hour window.
- 12-monthly maintenance schedule.
03 / 03
Further Machines
Machines designed to be fabricated and fitted.





